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Generator Motor Automatic Stator Coil Inserting Machine

Basic Info

Model No.:  QX1-150/160

Product Description

Model NO.: QX1-150/160 Stator I.D: 20~100mm Slot Number Range: 8~48 Slots Power Source: 380V/50Hz Machine Productivity: 400PCS/ 8 Hours Weight: About 1000kg Specification: ISO9001 HS Code: 8479819000 Max Stator O.D.: 160mm Max Stator Stack Length: 120mm Max Winding Feeding Rate: 80% Air Source: 0.5-0.8MPa Machine Dimension: 1800mm × 650mm × 1700 mm Trademark: NIDE Origin: China Description:
Nide's stator coil inserting machines are available in many different versions that can be individually equipped with several options.This series are economic machine for standard stators. The machines allow highest fill-factors and narrow slot openings. This is controlled by a precision servo motor so different wedge pattern configurations can be set up to control the amount of slot wedges and length of slot wedges fed into the magazine of the Coil Inserting Machine. This type of stator coil inserting machine can insert coil and wedge or coil and wedge in the mid of slot into stator at a time; wedge feeding is to be done bt stepping motor,and coil and wedge inserting is by servo system; different parameter could be set in human-machine interface; the speed and feeding mode is acquirable according to different slot filling rate and different kind of wire;Every machine we supply gives the option to program for automatic slot wedge making. Different size stator production can be achieved by changing tooling. 

Specifications :
Max stator O.D. 160mm
Stator I.D 20~100mm
Max stator stack length 120mm
Slot number range 8~48 slots
Max winding feeding rate 80%
Appropriate wire Copper wire/Aluminum wire
Power source 380V/50Hz
Air source 0.5-0.8MPa
Machine productivity 400pcs/ 8 hours
Machine Dimension 1800mm × 650mm × 1700 mm
Weight about 1000Kg
 
Machine video link 
https://youtu.be/83uO0pT-tj4

Application:
This Stator coil inserting machines apply to micro induction motors such as air conditioner motor, washing machine motor, compression motor, fan motor, generator and pump motor.This machine is controlled by PLC. All the parameter could be set on the touch screen, 

Machine main function and characteristic
l. The machine inserts coil and wedge simultaneously, coil insertion is controlled by servo motor system , and wedge insertion by variable frequency motor.
2. It is controlled by HMI, and machine can diagnose breakdown automatically.
3. This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
4. The wedge feeding is by stepping motor. feeding length, cutting, forming, inserting slot number could be set.
5. Both copper wire and aluminium wire are appliable.
6. Production capacity ≤25s/set (exclude the man-hours for auxiliary work)
7. This machine is controlled by PLC. All the parameter could be set on the touch screen,
 
Stator Coil inserting machine Operation step
Power on the machine
Insert the wire by winding form
Adjust the tooling according to different model stator
Put stator to the tooling
Set the stator diameter in the touch screen then select the pre-set data.
Press "start" button.
 Machine will automatically do coil inserting.
Take out the stator


 

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Product Categories : Stator Winding Line > Coil Inserting Machine